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Custom Inflatable Packraft Solutions for Global Outdoor Brands

Engineered for portability, durability, and professional performance, Vancharli manufactures high‑quality inflatable packrafts for backpacking, expedition travel, bikerafting, and whitewater environments. From ultralight TPU packrafts to reinforced expedition platforms, we provide full OEM/ODM customization with scalable multi‑country production capacity.

Built for Portability, Durability, and Professional On‑Water Performance

Manufacturer Overview

Inflatable packrafts — also known as backpacking rafts or portable inflatable kayaks — combine extreme packability with reliable water performance. Designed to fold into a compact backpack while maintaining strong buoyancy, abrasion resistance, and airtight chamber stability, packrafts enable users to access remote rivers, alpine lakes, and multi‑terrain expedition routes.

At Vancharli, we specialize in custom inflatable packraft manufacturing using reinforced TPU fabrics, high‑frequency RF welded seams, and pressure‑tested chamber construction. Our engineering‑driven OEM/ODM and wholesale supply model supports outdoor brands, specialty distributors, and rental operators seeking consistent quality, scalable volume supply, controlled specifications, and long‑term supply stability.

Strategic keyword positioning: Inflatable packraft · Ultralight packraft · TPU / PVC packraft · Whitewater rated · Backpacking raft · Custom OEM/ODM · Compact & foldable · Abrasion resistant

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Explore Our Inflatable Packraft Product Categories

Inflatable Packrafts Categories

We manufacture a diversified portfolio of inflatable packrafts to support different market positioning strategies, performance requirements, and usage environments.

2.3m Single-Person TPU Packraft

This 2.3m Single-Person TPU Packraft is engineered for professional explorers prioritizing ultralight performance and extreme durability. Constructed with a TPU-coated high-strength nylon shell, it offers a superior strength-to-weight ratio and long-term UV protection, ensuring reliability in harsh outdoor environments.

White Water River Inflatable Packraft

Our Professional 0.9mm PVC Inflatable Packraft specifically engineered for high-intensity river drifting and park expeditions, this raft is constructed from 1000D heavy-duty PVC fabric, offering exceptional airtightness and superior abrasion resistance. To ensure industrial-grade reliability, all joins are bonded with premium imported adhesives, providing a peel strength and heat resistance that significantly outperform standard options, even under prolonged sun exposure. The streamlined hull is paired with an ergonomic seating system and a built-in inflatable cushion to maximize stability and comfort during demanding aquatic missions.

Ultralight TPU packraft

Specifically engineered for extreme outdoor missions, this Professional 260cm Reinforced TPU Inflatable Packraftt features an industrial-grade TPU coated nylon exterior that offers significant UV protection and impact resistance. The 260*80cm hull is meticulously designed with a wide, flat deck to provide a spacious interior while ensuring the boat remains highly stable in unpredictable currents. With integrated high-tenacity TPU valves and an ergonomic seating system, it satisfies the demand for both safety and long-term comfort. 

2-Person Inflatable Packraft

Specifically engineered for outdoor drifting and lure fishing, this tandem raft satisfies the quest for both extreme durability and ultralight portability. The reinforced hull maintains exceptional stability in moving water, while the compact inflatable design allows it to be carried easily in a standard hiking pack. As a specialized B2B factory, we provide consistent quality control, custom color options, and competitive bulk pricing to support global outdoor brands and aquatic sport distributors.

Solo Kayak Packraft

Elevate your adventure catalog with our Professional 254cm Solo Kayak Packraft. Specifically engineered for long-distance trekking and remote water crossings, this raft offers an industry-leading 254cm interior space to accommodate tall users with ease. Utilizing exclusively customized advanced materials, we have achieved an ultralight profile without compromising the structural integrity required for wild water expeditions. Designed for maximum portability, it seamlessly integrates with our custom-fit storage backpack, making it the perfect “boat in a bag” solution.

Ultralight Packraft

This 250cm PVC Packraft specifically engineered for ultralight trekking and river expeditions, this portable inflatable backpack boat weighs significantly less than traditional rafts while offering expedition-grade durability. The 105cm widened hull provides exceptional stability during drifting, while the high-frequency welded seams guarantee a completely airtight structure. Designed without thrusters for maximum weight saving, it deflates into a compact size perfect for long-distance backpacking.

Start Your Custom or Wholesale Packraft Program

Discuss your target application, volume planning, technical specifications, wholesale requirements, and brand positioning with our OEM engineering team.

Engineered for Real‑World Performance

Product Features

For outdoor brands, private label programs, and wholesale buyers, packraft performance must be measurable, repeatable, and scalable in mass production. The features below integrate high‑strength materials, RF welded and seam‑taped construction logic, and field‑validated structures to improve durability, load capacity stability, packed size efficiency, inflation time, and long‑term airtight reliability across backpacking, whitewater, and river‑crossing applications.

Reinforced TPU Fabric System (TPU Packraft Material)

High‑tensile TPU fabric delivers superior puncture resistance, flexibility, and cold‑weather stability compared with traditional PVC. This structure supports long service life for wholesale fleets and private label programs while maintaining lightweight performance for ultralight packraft positioning.

RF Welded & Seam‑Taped Construction

High‑frequency RF welding combined with seam‑taped construction logic creates uniform molecular bonding at critical joints, improving airtight durability, dimensional consistency, and long‑term pressure stability under repeated inflation cycles.

Reinforced Webbing D-Ring Attachment System

Heavy-duty nylon webbing D-rings are strategically integrated into the hull structure to support secure gear tie-downs, load stabilization, and modular accessory mounting. Reinforced stitching and laminated bonding distribute tensile stress evenly across the attachment zone, improving long-term durability under dynamic loads.This reinforced webbing D-ring system enhances load management for expedition packrafts, bikerafting configurations, and private label accessory integration, supporting higher load capacity, reliable gear retention, and repeatable manufacturing consistency for wholesale programs.

Airtight Chamber Architecture with Leak‑Proof Valve System

Optimized chamber geometry and a leak‑proof valve system maintain stable internal pressure, predictable buoyancy control, and consistent load capacity performance during extended field operation.

Compact & Foldable Packed Size with Optimized Inflation Time

Efficient folding architecture minimizes packed size for backpack transport and airline logistics, while optimized airflow design reduces inflation time for faster deployment in expedition and emergency environments.

Whitewater‑Rated Structural Stability & Load Distribution

Hull geometry and buoyancy distribution improve tracking control, impact resistance, and load balance, supporting safe handling in technical whitewater routes and multi‑day expedition payload configurations.
Your Long-Term Custom & Wholesale Inflatable Packraft Manufacturing Partner

Why Choose Us?

  •  Proven TPU Packraft Material Engineering
    We specialize in reinforced TPU packraft material systems optimized for abrasion resistance, cold-weather flexibility, and long-term structural stability. Material thickness, coating formulation, and laminate bonding are validated for consistent performance across ultralight packrafts, expedition packrafts, and whitewater packraft configurations.
  • RF Welded & Airtight Manufacturing Control
    Our high-frequency RF welded seam process ensures uniform molecular bonding and repeatable airtight performance across large production volumes. Combined with chamber pressure testing and leak-proof valve verification, this guarantees stable air retention, controlled inflation behavior, and predictable durability for wholesale packraft supply.
  • Scalable Custom, Private Label & Bulk Production Capability
    We support custom inflatable packraft development, private label programs, and bulk wholesale supply with stable MOQ management (300 pcs+), tooling consistency, and multi-country production allocation. This enables brands and distributors to scale volume efficiently while maintaining consistent product specifications and quality standards.
  • Performance-Driven Structural Engineering for Load & Stability
    Hull geometry, chamber architecture, and buoyancy distribution are engineered to balance load capacity, packraft weight limit, tracking stability, and payload control across backpacking raft, bikerafting packraft, and river-crossing applications. Engineering validation reduces field failure risk and improves real-world handling consistency.

 

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Sample Room

High-Frequency Welding for Seamless Shaping

High-Frequency Welding for Seamless Shaping

Sewing

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Flexible OEM / ODM Engineering for Brand Differentiation

Customization Options

custom for packraft
  • Material & Fabric Engineering
    Customize TPU thickness, coating formulation, abrasion reinforcement layers, cold‑temperature flexibility, and surface texture to balance weight, durability, and cost.
  • Hull Structure & Chamber Architecture
    Configure tube diameter, internal chamber layout, buoyancy distribution, floor stiffness systems, and overall hull geometry to optimize stability and maneuverability.
  • Valve System & Inflation Efficiency
    Select leak‑proof valve systems, airflow efficiency tuning, pressure retention control, and pump compatibility to improve inflation time and operational reliability.
  • Branding, Color & Functional Integration
    Support Pantone color matching, logo welding or printing, deck rigging systems, internal storage integration, and private label packaging development.
Precision Manufacturing and Multi-Stage Quality Control for Inflatable Packrafts

Manufacturing & Quality Assurance

Our inflatable packrafts are manufactured under controlled process standards to ensure consistent performance, airtight reliability, and scalable wholesale production stability. Each production stage integrates material verification, RF welding validation, and functional testing to reduce variability and long-term failure risks.

Incoming TPU Material Verification

All TPU packraft materials undergo thickness measurement, tensile strength testing, coating adhesion inspection, and visual defect screening to ensure consistent abrasion resistance, flexibility, and durability before production.

RF Welded Seam Parameter Validation

High-frequency RF welding parameters are calibrated for temperature, pressure, dwell time, and electrode alignment to ensure uniform molecular bonding across seams, minimizing air leakage risk and dimensional variation in mass production.

Chamber Airtightness & Leak-Proof Valve Testing

Each inflatable chamber is pressure-inflated and held for controlled dwell cycles to verify airtight performance, valve sealing integrity, and long-term air retention stability under simulated operational pressure ranges.

Load Capacity & Structural Stress Evaluation

Finished packrafts undergo load simulation and localized stress testing on critical zones including attachment points, webbing reinforcements, and chamber interfaces to validate load capacity consistency and packraft weight limit safety margins.

Abrasion, Flex Fatigue & Environmental Durability Testing

Bottom fabric abrasion resistance, fold fatigue cycles, UV exposure, and cold-temperature flexibility are evaluated to confirm durability performance across backpacking raft, whitewater packraft, and expedition usage environments.

Final Inflation, Appearance & Packing Inspection

Each unit receives final inflation inspection, dimensional verification, cosmetic quality audit, accessory completeness check, and packing integrity confirmation prior to shipment to ensure wholesale consistency and brand presentation standards.

Applications

Typical Applications

Inflatable packrafts support compact transport, rapid deployment, and stable on-water performance across diverse terrain. The following scenarios highlight typical use cases for custom and wholesale packraft programs.

  • Backpacking River Crossings & Alpine Lakes
    Ultralight backpacking rafts enable safe river crossings and access to alpine lakes. Compact packed size and fast inflation time improve mobility in long-distance trekking routes.
  • 2. Expedition Travel & Remote Logistics
    Expedition packrafts provide stable load capacity, reinforced durability, and airtight reliability for multi-day remote travel and equipment transport.
  • Bikerafting Hybrid Adventures
    Bikerafting packrafts integrate bike attachment systems and balanced load distribution, enabling seamless transitions between cycling and rafting routes.
  • Whitewater Training & Technical Rivers
    Whitewater packrafts deliver abrasion resistance, structural stability, and predictable handling for controlled rapid environments and guided training operations.
  • Emergency, Survival & Rapid Deployment
    Compact survival packrafts support emergency response, flood access, and field mobility with lightweight storage and fast deployment capability.
  • Research, Survey & Utility Access
    Portable inflatable kayaks enable efficient water crossing for environmental research, inspections, and field operations in restricted-access areas.
Build Your Custom or Wholesale Inflatable Packraft Line

Launch your next custom or wholesale packraft program with a reliable OEM manufacturing and wholesale partner

Trusted by Leading Sports, Fitness, and Lifestyle Brands

Our Partners

We support international brands, specialty retailers, wholesalers, bulk distribution partners, and private label programs through long‑term OEM and wholesale partnerships.

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Certifications & Compliance

Manufacturing aligned with common international market requirements.

Certifications & Compliance

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Dive Into Durability: Your Questions About Inflatable Packraft , Answered!

For custom inflatable packrafts, private label programs, and wholesale production, our standard MOQ is approximately 50pcs per model, depending on material configuration, tooling requirements, and packaging complexity. This volume supports stable production planning, cost efficiency, and consistent quality control.For selected standard models, we may keep limited stock available. In this case, single-unit orders (1 pc) can be supported for sample evaluation, urgent replacement, or demonstration purposes. Stock availability varies by model and is subject to real-time confirmation.

We primarily use reinforced TPU fabrics optimized for abrasion resistance, flexibility, cold‑weather stability, and long‑term durability.

Yes, selected models are engineered for controlled whitewater use based on hull geometry and reinforcement configuration.

Yes, we support full private label development including logo integration, packaging design, and accessory customization.

Yes. TPU packrafts can be repaired using compatible patch kits and adhesive systems for temporary or permanent repair. Repairability is an important consideration for expedition use, rental operations, and remote field environments.

Load capacity and packraft weight limit vary based on hull size, chamber volume, and TPU fabric specification. Typical configurations support stable payload ranges suitable for solo paddlers with gear, while reinforced expedition models support higher load requirements. Final load limits are engineered with safety margins based on intended application.

Reinforced TPU packraft material offers excellent abrasion resistance, flexibility, and cold-weather stability compared with traditional PVC materials. Proper care and storage significantly extend service life in both recreational and professional applications.

Inflation time depends on packraft volume, valve configuration, and pump method. Most standard inflatable packrafts can be fully inflated within several minutes using a manual pump or inflation bag. Optimized valve airflow design improves inflation efficiency and reduces setup time in expedition, emergency, and field deployment scenarios.

Packed size depends on material thickness, floor structure, and accessory configuration. Ultralight packrafts prioritize minimum packed size for long-distance backpacking, while expedition models balance durability and compactness. All models are designed for backpack carry and airline logistics compatibility.

Selected models are engineered for controlled whitewater environments with reinforced hull structure, abrasion-resistant materials, and RF welded seams. Whitewater suitability depends on river classification, paddler experience, and configuration selection.

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